DATA DRIVEN MANUFACTURING WITH IIOT

SKZ optimizes processes and improves product quality with unprecedented machine data insights


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Case Study Highlights

Unmatched product quality through machine learning

✓ Shopfloor data available in real-time
✓ Significant decrease in rejects
✓ Improved product quality

INDUSTRY

Plastic solutions

EMPLOYEES

430+

PRODUCTION SITES

6

Challenges

Lack of data lowers production quality and increases waste

  • Narrow temperature window for optimum product quality
  • Inaccurate measurement due to lack of sensors in the centre of the melt
  • High reject rate and lower production quality

Solution

Machine learning model provides data insights

  • Integration and centralization of data from various sources and sensors using Cybus Connectware
  • Machine learning model based on the data obtained
  • Deriving recommendations via a visual dashboard

CYBUS CONNECTWARE

Scalable data architecture for digital manufacturing

  • End-to-end data transparency and OT-IT integration – for every step towards smart factory transformation
  • Scalable data architecture for digital projects without limits
  • All IIoT projects integrated by a single software – independent of interfaces and manufacturers

BENEFITS

A better understanding of the production process is the key to first-class product quality

Shopfloor data available

The machine learning model and real-time availability of shop floor data is a significant leap in optimizing plastic production processes.

Decrease in rejects

Obtaining and processing crucial machine data that was previously inaccessible leads to more efficient and higher quality production with significantly less rejects.

Improved product quality

This advancement optimizes products and solves market challenges, advancing intelligent manufacturing in the plastics industry.

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Leading industries trust Cybus

Different use cases, same powerful software

How our customers realize their industrial IoT use cases

 Solve the challenging steps towards Energy Management. Track how much energy each factory, machine, component and production step consumes.

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Optimize your production processes, reduce downtime and increase product quality with the seamless tracing of your whole production line.

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Connecting IT and OT with Connectware as the technology-neutral layer assures cyber security,  shop floor connectivity and exchange and control of high data load from edge to cloud.

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By predicting future machine conditions, errors and utilization, you reduce downtimes and total cost of ownership (TCO) of all your production environments.

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Reduce TCO of your shop floor with the help of overall equipment effectiveness (OEE) key figures. Their valuable information enables the optimization of productivity and production in your factories.

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Gain full transparency and control of your production by integrating an MES. You increase production quality, decrease lead time and manage product recalls.

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Roll out your digital projects and enable seamless communication of production and IT with a secure and scalable data architecture.

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Visualize machine conditions

Detect faulty processes and failures in time to reduce the TCO of your production with the help of real-time condition monitoring.

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Continuous integration and improvement without downtime: Learn how an automotive manufacturer rolls-out and deploys changes within a day.

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